Features of Fully Automatic Real juice Packaging line
2000 Litters Function Requirement: Blending with Flavor, water & pulp for making Juice.
Design: Vertical Cylindrical tank with Center Low RPM Stirrer .
The tank shell will be of 2.mm thick S.S. sheets of SS304-
The tank bottom conical will be of 2.5.mm thick S.S. sheets of SS304
The tanks will be supported on S.S three legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is conical type and also connected towards outlet for free and complete drainage of Juice
Juice bottle filling machine in Kenya
Detail Specification
Pulp receiving/Pectin/Gum Mixing tank
500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can
/Drum
Design: Vertical Cylindrical tank
The tank shell will be of 2 mm thick S.S
Fully Automatic Real juice and synthetic
juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )
(Hot Filling process)
8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.
In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM
Cooling tunnel use for bottle cooling
C.I.P pipe line For juice plant
S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304
C.I.P spray ball used in tank
Interconnecting S.S. Pipes and Fittings —
SS 304 for juice plant
S.S. Pipes and Fittings for the equipment.
The piping will be 25 mm as applicable based on the flow rate requirements. The fittings
will be of TC end standard.
Online ink jet coding machine
Online Digital Video Jet 3 Line Ink jet coding/ Printing machine
Online Steam shrink tunnel with steam
generator
mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve
Semi auto bulk shrink wrapping machine
with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc
Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed
Output 3 to 5 Packets/Min.
that has an equal heat distribution with beautiful and secure shrinkage effect
heat insulation treatment with good insulating properly, quick temperature rise and energy saving
Unique thermal passage with centrifugal thermal air circulation system
sheets of SS304-
The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.
All SS surfaces will matt polished to 220 grit, ground & smooth.
The Tank will be provided with following accessories
No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)
Three Nos S.S. adjustable heavy duty ball feet for level adjustment.
S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.
Side Drain with Valve
ONLINE PESTURISER FOR JUICE
( 1000 ltr /hr) (PLATE HEAT EXCHANGER)
PHE type with SS 316 plates with glue less food grade EPDM gaskets,
Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg
heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr
Return Juice PHE For Homogenizer
Cooling tower Cooling tower for cooling
tunnel with circulation pump
Boiler Wood Fired Boiler For Pasteurizing
and homogenizing process of juice
Chimney and Pressure reducing System
Chimney
Pressure reducing System
HIGH PRESSURE HOMOGENIZER FOR
JUICE (1000 ltr /hr)Two stage homogenizer design.
Maximum Pressure : 200 Bar
Operating Pressure : 175 Bar No. of Plunger :3
MOC of Plunger: Special Alloy with hard chrome plated
Homogenizer Speed : 275 SPM (Suitable for Continuous duty)
Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)
The Body : The body of the Homogenizer casing is made out of C. Iron.
M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)
Type of Suction & dis. Valve: Ball type suitable for Fruit Juice
M 0 C of suction & dis. valve : AISI 304 with Satellite.
Temperature holding system Holding tube
is designed for continuous holding of the product for 20/30
sec, at the pasteurization temperature.
Holding tube is of tubular design
made of SS 316 seamless tube with suitable
number of bend
Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI
PINEAPPLE
LITCHI FRUIT
ORANGE
GRAPES Packaging line
What we do?
We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Kenya
Call us or fill the form for more information.
What we do ? we Juice bottle filling machine in Kenya and supply
Commissioning & After-sales Service
1.We make accurate factory layout design according to customer’s factory size; if the customer needed, we could make workshop design with electricity power, Aircumeresur supply, Plastic Rolles, material storage,packing meterial final storages, worker’s restroom, etc.
2.After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3.1-2 of our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time.
4.Our engineers have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5.It normally costs 5 days for the commissioning service, and we supply 1 year Warranty from the date of completion of commissioning service.
6.The engineer’s round-trip flight tickets, accommodation and daily salary 8000 are on client’s account.
Note-
Supervision charges for Installation & commissioning
Extra as per quoted in our technical offer.
The customer will ensure that the equipment have been placed at site & necessary connections are completed before
the call for commissioning has been made. You will have to provide to & fro, & lodging & boarding during the stay of
our engineer.
If the additional visit is required by the engineering then additional charges would be of Rs. 3500/- per day per person
per man hours
Albania | Central African Republic | Gaza Strip | Lithuania | Paraguay | Tanzania |
Algeria | Chad | Georgia | Luxembourg | Peru | Thailand |
American Samoa | Chile | Germany | Macau | Philippines | The Bahamas |
Andorra | Christmas Island | Ghana | Macedonia | Pitcairn Islands | The Gambia |
Angola | Colombia | Gibraltar | Madagascar | Poland | Timor-Leste |
Anguilla | Comoros | Greece | Malawi | Portugal | Togo |
Antigua And Barbuda | Congo (Brazzaville) | Greenland | Malaysia | Puerto Rico | Tonga |
Argentina | Congo (Kinshasa) | Grenada | Maldives | Qatar | Trinidad And Tobago |
Armenia | Cook Islands | Guadeloupe | Mali | Reunion | Tunisia |
Aruba | Costa Rica | Guam | Malta | Romania | Turkey |
Australia | Côte dIvoire | Guatemala | Marshall Islands | Russia | Turkmenistan |
Austria | Croatia | Guinea | Martinique | Rwanda | Turks And Caicos Islands |
Azerbaijan | Cuba | Guinea-Bissau | Mauritania | Saint Barthelemy | Tuvalu |
Bahrain | Curaçao | Guyana | Mauritius | Saint Helena | U.S. Virgin Islands |
Bangladesh | Cyprus | Haiti | Mayotte | Saint Kitts And Nevis | Uganda |
Barbados | Czechia | Honduras | Mexico | Saint Lucia | Ukraine |
Belarus | Denmark | Hong Kong | Moldova | Saint Martin | United Arab Emirates |
Belgium | Djibouti | Hungary | Monaco | Saint Pierre And Miquelon | United Kingdom |
Belize | Dominica | Iceland | Mongolia | Saint Vincent And The Grenadines | USA |
Benin | Dominican Republic | India | Montenegro | Samoa | Uruguay |
Bermuda | Ecuador | Indonesia | Montserrat | San Marino | Uzbekistan |
Bhutan | Egypt | Iran | Morocco | Sao Tome And Principe | Vanuatu |
Bolivia | El Salvador | Iraq | Mozambique | Saudi Arabia | Vatican City |
Bosnia And Herzegovina | Equatorial Guinea | Ireland | Myanmar | Solomon Islands | Venezuela |
Botswana | Eritrea | Isle Of Man | Namibia | South Africa | Vietnam |
Brazil | Estonia | Israel | Nauru | South Georgia And South Sandwich Islands | Wallis And Futuna |
British Virgin Islands | Ethiopia | Italy | Nepal | South Korea | West Bank |
Brunei | Falkland Islands (Islas Malvinas) | Jamaica | Netherlands | South Sudan | Yemen |
Bulgaria | Faroe Islands | Japan | New Caledonia | Spain | Zambia |
Burkina Faso | Federated States of Micronesia | Jersey | New Zealand | Sri Lanka | Zimbabwe |
Burundi | Fiji | Jordan | Nicaragua | Sudan | Kyrgyzstan |
Cabo Verde | Finland | Kazakhstan | Niger | Suriname | Laos |
Cambodia | France | Kenya | Nigeria | Svalbard | Latvia |
Cameroon | French Guiana | Kiribati | Niue | Swaziland | Lebanon |
Canada | French Polynesia | Kosovo | Norfolk Island | Sweden | Lesotho |
Cayman Islands | Gabon | Kuwait | North Korea | Switzerland | Papua New Guinea |
Liberia | Liechtenstein | Panama | Northern Mariana Islands | Taiwan | |
Libya | Oman | Palau | Norway | Tajikistan | |
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Why Kenya for Juice bottle filling machine ?
Kenya is a country in East Africa with coastline on the Indian Ocean. It encompasses savannah, lakelands, the dramatic Great Rift Valley and mountain highlands. It’s also home to wildlife like lions, elephants and rhinos. From Nairobi, the capital, safaris visit the Maasai Mara Reserve, known for its annual wildebeest migrations, and Amboseli National Park, offering views of Tanzania’s 5,895m Mt. Kilimanjaro. ? Google
Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment in Kenya
In the bustling landscape of Kenya’s beverage industry, the demand for efficient and reliable fruit juice bottling equipment is on the rise. Small-scale juice producers in Kenya are increasingly turning to advanced solutions like hot juice filling machines to streamline their operations and meet growing consumer preferences for quality beverages. These machines not only ensure precision in filling operations but also enhance productivity and maintain the freshness and flavor of the juices.
Introduction to Hot Juice Filling Machines
Hot juice filling machines represent a significant advancement in the field of small-scale juice bottling equipment. Designed to cater to the specific needs of juice producers, these machines offer a range of benefits that contribute to improved efficiency, product quality, and operational sustainability. In Kenya, where the demand for locally produced fruit juices is expanding rapidly, investing in modern bottling solutions can give producers a competitive edge in the market.
Benefits of Hot Juice Filling Machines
Hot juice filling machines utilize state-of-the-art technology to ensure accurate filling of fruit juices into bottles. This precision not only minimizes product wastage but also enhances consistency in bottle filling, ensuring that each bottle contains the exact specified volume of juice. For small-scale juice producers in Kenya, this level of precision is crucial for maintaining product quality and meeting regulatory standards.
Moreover, these machines are designed to handle a variety of bottle sizes and types, offering flexibility to producers with diverse packaging requirements. Whether filling PET bottles, glass bottles, or other containers, hot juice filling machines can accommodate different formats efficiently, thereby catering to the preferences of both producers and consumers in Kenya’s dynamic beverage market.
In addition to precision and flexibility, hot juice filling machines are known for their speed and reliability. They can significantly increase production output compared to manual or less advanced filling methods, allowing small-scale producers in Kenya to scale their operations effectively in response to market demand. This enhanced production capacity not only supports business growth but also enables producers to capitalize on seasonal fluctuations and market trends more effectively.
Features and Functionality
The functionality of hot juice filling machines is centered around their ability to handle both hot and cold filling processes with equal efficiency. This versatility is particularly advantageous for juice producers in Kenya, as it allows them to fill juices at different temperatures depending on the specific requirements of the product and packaging materials.
These machines are equipped with advanced control systems that monitor and adjust filling parameters in real time, ensuring consistent product quality and minimizing downtime. This reliability is essential for meeting production schedules and customer demands in Kenya’s competitive beverage industry.
Furthermore, hot juice filling machines often incorporate features such as integrated cleaning systems and sterilization capabilities, which contribute to overall operational hygiene and product safety. In a market where consumer confidence in product quality is paramount, these hygiene-focused features provide assurance that juices are bottled under sanitary conditions, meeting international food safety standards.
Application in Kenya’s Beverage Industry
In Kenya, the application of hot juice filling machines extends beyond simply improving operational efficiency. These machines play a crucial role in enhancing the overall competitiveness of small-scale juice producers by enabling them to offer high-quality products that meet consumer expectations for freshness, flavor, and consistency.
By investing in hot juice filling machines, Kenyan juice producers can differentiate their offerings in a crowded market, positioning themselves as providers of premium-quality beverages. This differentiation is increasingly important as consumers in Kenya become more discerning and health-conscious, seeking beverages that are not only delicious but also nutritious and free from contaminants.
Moreover, the efficiency gains achieved through the adoption of hot juice filling machines contribute to cost savings and improved profitability for small-scale producers. By minimizing product wastage, optimizing resource utilization, and reducing labor costs associated with manual filling processes, these machines support sustainable growth and long-term viability in Kenya’s evolving beverage industry.
Challenges and Considerations
While hot juice filling machines offer numerous benefits to small-scale juice producers in Kenya, their adoption may present certain challenges that require careful consideration. One such challenge is the initial investment cost associated with purchasing and installing these machines. However, it’s important to view this investment as a strategic decision aimed at enhancing productivity, quality, and market competitiveness over the long term.
Another consideration is the need for technical expertise and training to operate and maintain hot juice filling machines effectively. To address this challenge, reputable suppliers often provide comprehensive training programs and ongoing support to ensure that producers in Kenya maximize the performance and lifespan of their equipment.
Additionally, regulatory compliance and adherence to food safety standards are critical considerations when implementing hot juice filling machines. Producers must ensure that their equipment meets local regulatory requirements and undergoes regular inspections and maintenance to uphold product quality and consumer safety.
Conclusion
In conclusion, the adoption of hot juice filling machines represents a significant opportunity for small-scale juice producers in Kenya to enhance their operational efficiency, product quality, and market competitiveness. By investing in these advanced bottling solutions, producers can streamline their operations, improve production output, and meet growing consumer demand for high-quality fruit juices.
As Kenya’s beverage industry continues to expand, the role of hot juice filling machines in supporting sustainable growth and innovation cannot be overstated. These machines enable producers to uphold stringent quality standards, optimize resource utilization, and capitalize on market opportunities effectively. With the right equipment and strategic approach, small-scale juice producers in Kenya can position themselves as leaders in the production of premium fruit juices, catering to the evolving preferences and expectations of consumers nationwide.
Cities We Supply :
We are India Based Packaging Machine manufacturer company with state of Art Manufacturing unit fully equipped with Most Advanced Research and Development center and specialized manpower, well known for Precision, Fast delivery and prompt customer care support of 24/7. We provide machine to all countries of World. Recent Exports were in Australia, Canada, UK, USA, Nigeria, Uganda, Turkey, Singapore, New Zealand, France, Spain, Italy..
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
We have a dedicated team for customer support which is available for 24 hours and 7 days. You can contact us via, Phone, Email, Call or whats-app.
Supper power packaging systems provides cost guarantee with our all products. You will never get such quality and cost anywhere in world.
We have huge categories of products for packaging machines. Moreover, we can provide you custom solution for all your packaging needs.
Our R&D team is fully equip with all technologies which help us to create new products every week. This can be identify as our strength.
Our Manufacturing capacity is huge just because we have world class infrastructure and storage unit. We manufacture monthly 15 machines.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
We have deployed specialized manpower with more than 10 years of experience in the packaging machine manufacturers. This has made us prominent.
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Supper Power Pack Systems Developed by Supper Power Pack Systems & Packing Machine World
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