Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Malawi

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Malawi and supply

Why Malawi for Juice bottle filling machine ?

Malawi, a landlocked country in southeastern Africa, is defined by its topography of highlands split by the Great Rift Valley and enormous Lake Malawi. The lake’s southern end falls within Lake Malawi National Park – sheltering diverse wildlife from colorful fish to baboons – and its clear waters are popular for diving and boating. Peninsular Cape Maclear is known for its beach resorts. ? Google

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment in Malawi

In the vibrant landscape of Malawi, the demand for efficient and reliable juice bottling equipment is on the rise. Small-scale juice producers are seeking advanced solutions to streamline their production processes and meet the growing consumer interest in high-quality fruit juices. A hot juice filling machine represents a pivotal tool in this quest, offering precision, efficiency, and adherence to international quality standards.

Introduction to Juice Filling Machines

Juice filling machines play a crucial role in the beverage industry by automating the bottling process and ensuring consistent product quality. In Malawi, where the agriculture sector thrives with an abundance of tropical fruits like mangoes, pineapples, and passion fruits, there exists a ripe opportunity for small-scale juice producers to capitalize on local produce and cater to domestic and potentially export markets.

Understanding Hot Juice Filling Machines

Hot juice filling machines are specifically designed to handle temperature-sensitive liquids such as freshly extracted fruit juices. These machines ensure that the juice is filled and sealed under optimal conditions, preserving flavor and nutritional integrity. The process typically involves heating the juice to a precise temperature before filling, which helps eliminate harmful bacteria and extends shelf life without the need for preservatives.

Benefits of Hot Juice Filling Machines

1. Preservation of Nutritional Value: By maintaining the juice at an optimal temperature during filling, hot juice filling machines help preserve vitamins, enzymes, and antioxidants present in fresh fruits.
2. Extended Shelf Life: The thermal processing involved in hot filling ensures that the juice remains safe for consumption over an extended period, which is crucial for distribution and retail.
3. Efficiency and Speed: These machines are designed for high-speed operation, allowing small-scale producers in Malawi to increase their output while maintaining product consistency and quality.
4. Versatility: Hot juice filling machines can handle various bottle sizes and types, accommodating the diverse packaging needs of juice producers in Malawi.

Small Scale Juice Bottling Equipment in Malawi

Malawi’s emerging juice industry is characterized by small to medium-sized enterprises (SMEs) that focus on using locally sourced fruits to produce premium quality juices. Small-scale juice bottling equipment is tailored to the specific needs of these producers, offering scalable solutions that align with their production capacities and growth ambitions.

Key Features to Consider

When investing in fruit juice bottle filling machines for small-scale operations in Malawi, several key features should be considered:

1. Capacity: Choose a machine that matches the production volume and growth projections of your business.
2. Ease of Operation: User-friendly interfaces and automated controls reduce dependency on skilled labor, making operations more efficient.
3. Sanitary Design: Machines with easy-to-clean components and sanitary filling processes help maintain product quality and compliance with food safety regulations.
4. Flexibility: Look for machines that can handle different types of juices and bottle sizes to accommodate changing market demands.

Market Potential in Malawi

The juice market in Malawi is poised for growth, driven by increasing consumer awareness of health and wellness benefits associated with natural fruit juices. Local producers are capitalizing on this trend by diversifying their product offerings and enhancing production capabilities through advanced bottling equipment.

Challenges and Solutions

While opportunities abound, small-scale juice producers in Malawi face challenges such as limited access to financing for equipment purchases and fluctuations in raw material prices. Collaborative efforts between government agencies, financial institutions, and industry stakeholders are crucial in addressing these challenges and fostering sustainable growth in the sector.

Conclusion

In conclusion, the adoption of hot juice filling machines and small-scale juice bottling equipment in Malawi represents a transformative step towards enhancing productivity, product quality, and market competitiveness for local juice producers. By leveraging these advanced technologies, producers can unlock new opportunities for growth, both domestically and internationally, while contributing to the economic development of the country’s agriculture sector.

As Malawi continues to harness its rich agricultural resources, the integration of modern juice bottling equipment not only supports local businesses but also promotes the consumption of nutritious, locally sourced fruit juices among consumers. This synergy of technology and tradition underscores the bright future of Malawi’s juice industry, poised for sustained success in the global marketplace.

Cities We Supply :

• Lilongwe
• Blantyre
• Mzuzu
• Zomba
• Kasungu
• Mangochi
• Karonga
• Salima
• Nkhata Bay
• Dedza