Fruit Juice Bottle Filling Machine in Nepal,

Supplier & Exporter – SUPPER POWER PACK SYSTEMS (Based in Jaipur, India)

Key Features of the Fruit Juice Bottle Filling Machine:

1. Precision Filling Technology: Ensures accurate filling with minimal wastage, maintaining product consistency in every bottle.
2. Automatic Operation: Reduces manual labor, increasing efficiency and productivity in the bottling process.
3. Versatile Design: Can handle various bottle sizes and juice types, including pulpy, clear, or blended juices.
4. Hygienic Construction: Built with food-grade materials and adhering to international hygiene standards, ensuring the safety of the final product.
5. High-Speed Performance: Designed to fill large volumes of bottles per hour, meeting the demands of small and large-scale production facilities.
6. Ease of Maintenance: User-friendly design simplifies cleaning and maintenance, minimizing downtime.
7. Durable Build: Robust construction ensures long-term reliability and durability, even in high-pressure production environments.

Advantages of Supper Power Pack Systems for the Nepalese Market:

• Tailored Solutions: Machines are customized to meet the unique requirements of the Nepalese market, accommodating local preferences and production scales.
• Competitive Pricing: Offers cost-effective solutions without compromising on quality, making the machines accessible to businesses of all sizes.
• Energy Efficiency: The machines are designed for low energy consumption, reducing operational costs.
• Comprehensive Support: Provides training, installation assistance, and after-sales services to ensure seamless operations.

Applications of the Fruit Juice Bottle Filling Machine:

These machines cater to a wide range of fruit juice types, including:

• Single Fruit Juices: Mango, Apple, Orange, Pineapple, etc.
• Mixed Fruit Juices: Blends of multiple fruits, offering rich flavors.
• Specialty Juices: Pulpy juices or fortified beverages with added nutrients.

Why Choose Supper Power Pack Systems?

1. Global Expertise: With years of experience in exporting machinery to various countries, including Nepal, the company understands and adapts to the specific needs of international markets.
2. Quality Assurance: Every machine undergoes rigorous quality checks to meet global standards.
3. Customer-Centric Approach: Offers customized solutions, ensuring every client’s unique requirements are addressed.
4. Timely Delivery: Efficient logistics ensure that machinery reaches Nepal in a timely manner.

Fruit Juice Industry in Nepal:

Nepal’s growing demand for packaged fruit juices has created a need for advanced bottling solutions. With changing consumer preferences and an increasing focus on hygiene and quality, businesses in Nepal are investing in modern bottling machinery to keep up with market trends. Supper Power Pack Systems helps these businesses achieve their production goals with state-of-the-art filling machines.

Export Services to Nepal:

Supper Power Pack Systems has a strong export network and ensures hassle-free delivery of its machines to Nepal. The company provides complete assistance from consultation to installation, making it a one-stop solution for all bottling needs.

Conclusion:

For businesses in Nepal looking to enhance their fruit juice production capabilities, Supper Power Pack Systems offers world-class Fruit Juice Bottle Filling Machines that combine efficiency, precision, and durability. As a trusted supplier and exporter, the company is committed to helping businesses succeed in the competitive beverage industry.

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Nepal

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Nepal and supply

Why Nepal for Juice bottle filling machine ?

Nepal, formally the Federal Democratic Republic of Nepal, is a landlocked country in South Asia. It is mainly situated in the Himalayas, but also includes parts of the Indo-Gangetic Plain, bordering … Wikipedia

Introduction

The beverage industry, particularly the fruit juice segment, is rapidly growing in Nepal. As consumer preferences shift towards healthier options, the demand for fresh and packaged fruit juices has surged. This trend has paved the way for businesses, both large and small, to invest in efficient bottling solutions. One such innovation that is making waves in the market is the hot juice filling machine. This article explores the significance, features, and benefits of fruit juice bottle filling machines and small-scale juice bottling equipment in Nepal.

The Rise of the Juice Industry in Nepal

Nepal, with its rich agricultural heritage, produces a variety of fruits that are ideal for juice production. The local demand for fruit juices, driven by health-conscious consumers, has encouraged entrepreneurs to venture into the juice bottling business. From mangoes and oranges to exotic fruits like litchi and pomegranate, Nepalese juices are gaining popularity not only locally but also in international markets.

However, to meet this growing demand and ensure the longevity and safety of the juice, businesses need reliable and efficient bottling equipment. This is where hot juice filling machines come into play.

What is a Hot Juice Filling Machine?

A hot juice filling machine is a specialized piece of equipment designed to fill bottles with juice at high temperatures. This method of hot filling ensures the preservation of the juice by eliminating any harmful bacteria or microorganisms that could spoil the juice. The process involves heating the juice to a specific temperature before filling it into pre-sterilized bottles, which are then sealed immediately to prevent contamination.

Key Features of Hot Juice Filling Machines

1. Sterilization Capability: The primary advantage of hot juice filling machines is their ability to sterilize both the juice and the packaging, ensuring a longer shelf life without the need for preservatives.
2. High Efficiency: These machines are designed for high-speed operation, making them ideal for both large-scale and small-scale production lines.
3. Versatility: Hot juice filling machines can handle various types of juices, including those with pulp or solid particles.
4. User-Friendly Operation: Modern machines are equipped with automated controls and touch-screen interfaces, making them easy to operate and monitor.
5. Durability and Maintenance: Constructed with high-quality materials, these machines are built to last and require minimal maintenance, ensuring uninterrupted production.

Benefits of Using Hot Juice Filling Machines in Nepal

1. Enhanced Product Safety

By filling the juice at high temperatures, these machines effectively eliminate microbial contaminants, ensuring the safety and quality of the juice. This is particularly important in Nepal, where maintaining hygiene standards can be challenging due to varying environmental conditions.

2. Extended Shelf Life

Hot filling significantly extends the shelf life of fruit juices. This is a crucial benefit for businesses looking to expand their market reach beyond local boundaries. With longer shelf life, juices can be transported to distant markets without the risk of spoilage.

3. Cost-Effective Production

Investing in hot juice filling machines can lead to cost savings in the long run. The machines’ high efficiency and low maintenance requirements reduce operational costs. Moreover, the ability to produce juice without added preservatives can attract health-conscious consumers, boosting sales.

4. Versatile Application

Whether you are a small-scale producer or a large beverage company, hot juice filling machines can cater to your production needs. They are versatile enough to handle different juice varieties and packaging sizes, making them a valuable addition to any bottling line.

5. Improved Productivity

The automation and high-speed capabilities of these machines significantly improve productivity. Businesses can produce larger quantities of juice in a shorter time, meeting market demand more efficiently.

Small Scale Juice Bottling Equipment: An Ideal Solution for Nepali Entrepreneurs

While large-scale producers have the resources to invest in extensive bottling lines, small-scale entrepreneurs often face challenges in acquiring the necessary equipment. Small-scale juice bottling equipment provides an ideal solution for these businesses, offering a range of benefits tailored to their needs.

1. Affordable Investment

Small-scale bottling equipment is designed to be cost-effective, making it accessible to entrepreneurs with limited capital. These machines provide an excellent return on investment by enabling small businesses to produce high-quality juice at a lower cost.

2. Compact Design

Space can be a constraint for small businesses. Small-scale bottling machines are compact and can be accommodated in limited spaces, making them suitable for small production facilities.

3. Ease of Use

These machines are typically designed with simplicity in mind. They are easy to set up, operate, and maintain, allowing small business owners to focus more on production and marketing rather than technical issues.

4. Scalability

As the business grows, small-scale bottling equipment can be scaled up to meet increasing demand. This flexibility allows entrepreneurs to start small and expand their operations gradually.

5. Customization

Small-scale machines can often be customized to meet specific production requirements, whether it’s the type of juice, bottle size, or production capacity. This adaptability is particularly beneficial for niche markets or specialty juices.

Case Study: Successful Implementation in Nepal

To illustrate the impact of hot juice filling machines and small-scale bottling equipment, let’s consider a case study of a successful juice producer in Nepal.

Background

“Pure Bliss Juices” is a small-scale juice bottling company based in Kathmandu, Nepal. Founded by an enthusiastic entrepreneur, the company started with a vision to provide fresh, preservative-free fruit juices to the local market. Initially, the production was manual, leading to inconsistencies in quality and limited output.

Challenge

As demand for their juices grew, Pure Bliss Juices faced challenges in scaling their production while maintaining quality and safety standards. The manual process was time-consuming, labor-intensive, and prone to contamination.

Solution

The company invested in a small-scale hot juice filling machine. This investment transformed their production process. The machine’s ability to fill bottles with hot juice ensured the elimination of microbial contaminants, significantly improving the juice’s shelf life and quality.

Results

• Increased Production Capacity: The automation and efficiency of the hot juice filling machine enabled Pure Bliss Juices to increase their production capacity by 200%.
• Enhanced Quality: The consistent quality and extended shelf life of the juice attracted more customers, including local retailers and cafes.
• Cost Savings: The reduced need for preservatives and lower operational costs led to significant savings, which were reinvested in marketing and expansion.
• Business Growth: With improved production capabilities, Pure Bliss Juices expanded their product line and started exporting to neighboring countries, increasing their revenue and market presence.

The Future of Juice Bottling in Nepal

The future of juice bottling in Nepal looks promising, driven by increasing consumer demand and advancements in bottling technology. Hot juice filling machines and small-scale bottling equipment will play a crucial role in this growth, offering reliable and efficient solutions for both established companies and budding entrepreneurs.

Technological Advancements

The continuous evolution of bottling technology promises even more efficient and user-friendly machines. Innovations such as IoT-enabled monitoring and advanced sterilization techniques will further enhance the quality and safety of bottled juices.

Sustainable Practices

Sustainability is becoming a key focus in the beverage industry. Energy-efficient machines and eco-friendly packaging options will become more prevalent, aligning with global trends and consumer preferences for sustainable products.

Market Expansion

With improved bottling solutions, Nepali juice producers can explore new markets, both domestically and internationally. The ability to produce high-quality, long-lasting juices will open doors to export opportunities, contributing to the growth of Nepal’s economy.

Government Support

Government initiatives and support for the food and beverage industry can further boost the growth of juice bottling businesses. Policies aimed at encouraging local production and exports, coupled with financial incentives, will benefit the industry.

Conclusion

The juice bottling industry in Nepal is poised for significant growth, driven by the increasing demand for healthy beverages and the availability of advanced bottling solutions. Hot juice filling machines and small-scale bottling equipment are at the forefront of this transformation, offering efficient, reliable, and cost-effective solutions for businesses of all sizes.

Investing in these technologies not only enhances product quality and safety but also boosts productivity and profitability. As the industry evolves, embracing innovation and sustainable practices will be key to staying competitive and meeting consumer expectations.

For entrepreneurs and established companies alike, the future is bright with opportunities. With the right equipment and a commitment to quality, the juice bottling industry in Nepal is set to thrive, bringing delicious and nutritious fruit juices to consumers around the world.

Cities We Supply :

• Kathmandu
• Pokhara
• Lalitpur (Patan)
• Bhaktapur
• Biratnagar
• Bharatpur
• Birgunj
• Dharan
• Butwal
• Itahari