Fully Automatic Shrink Wrapping Machine in Malawi,

Supplier & Exporter – SUPPER POWER PACK SYSTEMS (Based in Jaipur, India)

Supper Power Pack Systems, a premier packaging machine manufacturer and exporter based in Jaipur, India, specializes in offering cutting-edge packaging solutions across various industries. One of their flagship products is the Fully Automatic Shrink Wrapping Machine, designed to deliver high-quality packaging for various items, ensuring both efficiency and reliability.

As the demand for automated packaging solutions grows in Malawi, Supper Power Pack Systems has become a trusted supplier, catering to the needs of businesses looking to optimize their packaging operations.

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Key Features of the Fully Automatic Shrink Wrapping Machine:

1. High-Speed Performance:
   The machine is designed for high-speed operation, providing rapid shrink wrapping for a variety of products. Ideal for packaging large volumes quickly and efficiently.
2. Automated Operation:
   The fully automatic process minimizes manual intervention, reducing labor costs and improving overall productivity.
3. Precise Wrapping:
   It ensures perfect shrink wrapping with consistent results, creating a tight and secure package that protects the product and enhances its presentation.
4. Energy Efficient:
   The machine is built with energy-saving features that reduce power consumption while maintaining high operational efficiency.
5. Flexible and Versatile:
   It is capable of wrapping different types of products, including bottles, jars, cans, boxes, and multi-pack items, making it suitable for a wide range of industries.
6. Advanced Control Systems:
   The machine comes with easy-to-use control panels and programmable settings, allowing operators to adjust the shrink wrapping process to meet specific needs.
7. Durable Build Quality:
   Constructed with high-quality materials that ensure long-lasting performance and resistance to wear and tear, even under heavy-duty conditions.
8. Safe and Hygienic:
   The machine meets international safety and hygiene standards, making it a reliable choice for industries like food and beverages, pharmaceuticals, and cosmetics.

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Applications of the Shrink Wrapping Machine:

The Fully Automatic Shrink Wrapping Machine can be used for a variety of products, including:

• Food & Beverages: Bottled drinks, cans, cartons, and multi-packs.
• Pharmaceuticals & Cosmetics: Shrink wrapping for bottles, jars, and other containers.
• Electronics & Consumer Goods: Packaging for electronic products, toys, and accessories.
• Industrial Products: Wrapping for hardware, tools, and machinery components.

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Why Choose Supper Power Pack Systems for Malawi?

1. Global Supplier with Local Expertise:
   Supper Power Pack Systems has a strong international presence and an in-depth understanding of the packaging needs in the Malawian market. They offer customized solutions that fit the specific requirements of businesses in Malawi.
2. High-Quality Machines:
   The Fully Automatic Shrink Wrapping Machine is manufactured using the best materials and advanced technology, ensuring high performance, durability, and reliability.
3. Affordable Pricing:
   Supper Power Pack Systems offers these machines at competitive prices, making them accessible to a wide range of businesses, from startups to established companies.
4. Efficient Export Services:
   Supper Power Pack Systems has an efficient export process, ensuring timely delivery of shrink wrapping machines to Malawi. The company provides complete support during installation and training.
5. Comprehensive After-Sales Support:
   With a dedicated support team, Supper Power Pack Systems ensures that clients in Malawi receive excellent after-sales service, including maintenance and troubleshooting.

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Benefits for Businesses in Malawi:

• Increased Productivity: Automated shrink wrapping reduces manual labor and increases packaging speed, allowing businesses to meet high demand efficiently.
• Professional Packaging: The shrink wrap provides a neat, secure, and tamper-proof package, enhancing the product’s shelf appeal and protecting it from contamination or damage.
• Cost-Effective: By reducing labor costs and improving operational efficiency, businesses in Malawi can see a significant return on investment.
• Versatility: The machine can handle a wide variety of products, making it suitable for many industries, including food, beverage, cosmetics, and pharmaceuticals.

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Conclusion:

For businesses in Malawi seeking to improve their packaging process, the Fully Automatic Shrink Wrapping Machine from Supper Power Pack Systems offers a perfect solution. Designed for efficiency, precision, and versatility, this machine ensures optimal packaging results and enhances the overall production process.

Detail Specification
· The Cartons coming from the Cartoning machine will be taken by the input conveyor of the Bundling and Over Wrapping machine.

· A rotating orientor will change the orientation of the cartons to 90 degrees and feed it further on the conveyor.

· A pack pusher will separate the required no of cartons (10 no.) and takes it in front of the main pusher.

· The main pusher will push the pack to the wrapping station.

· The film roll mounted on the machine will be drawn and cut to the required length.

· The packs while being transferred to the wrapping station will take the film along with it.

· The flaps will be folded and sealed with the help of the folder and sealing head.

· The sides of the film wrapped onto pack will be folded simultaneously with the help of the folders mounted on the sides.

· The folded ends will be sealed with the pair of heater body mounted on both the sides.

Technical Specification
Power Supply

2.2KW 3-phase 440V AC 50Hz

Main Motor

0.75kW(1 H.P) Bonfigloli or any other reputed make

Gear Drive (Transmission)

Bonfiglolie make

Servo motor

For Film draw

750 W, Mitsubishi make (make may Change depending on the availability at the time of manufacturing of the machine and the design requirements)

Air Supply Input

5 kg /cm2 (up to 10 CFM) Dry Compressed Air

Note: compressor not part of supply and will have to be installed separately at your end. Alternatively Air-line can be tapped from your existing compressed air line ( final required will be submitted upon the final trials of the machine

Sealing type

Direct Heat Sealing for Long seal as well as end Seals (envelope type folded seal)

(optional dot type head sealing specially for Cartons)

Conveyor

Belt: Endless type made of Shilon-25.

Drive to the conveyor: direct thorough the main drive or through separate geared motor

Dimensions: 2 Mt. Long, 6” wide, 1/8 “Thick.

(Dimensions subject to change according to carton size and during actual manufacturing of the machine)

Electrical Control Panel

Overall finish: S.S202

The panel will be provided for controls of all Electricals as well as Pneumatic circuit.

Logic will be providing with No Cartoon M/C stop.

Separate remote will be provided to ease of operations. Handling easily to the operator.

AUTOMATIC CARTON BUNDLING & OVERWRAPPING MACHINE WITH SERVO

Astra-42- Owrm

Heating controls

Temperature Controllers Make – Selec for End Seal as well as Side seal operation.

Heater & Probe: 1KW overall Make – Heatrej / Intergrity Heaters -dia.3/8” with 230V & 200W

Probe – FEK Washer type

Sensors

Proximity sensor dia. 12mm OR 18mm PNP NO type 10-30V DC Make – Contronix (as per requirement of Application)

Pneumatics

Side Seal Cylinder – Festo Make

Solenoid Valve – – Festo Make

Fittings & Air Tube – – Festo Make

FRL Unit – – Festo Make

Speed Controls

Speed controlled through the variable speed drive Mitsubishi make

Safety Interlocks

NO Carton on conveyor, machine stops

Low air pressure machine off,

Low Temperature machine off,

Emergency on machine off.

Machine Structure

The frame will be MS Pipe ( 50×50 size, 3mm thick ) with Epoxy coating finishing

Guards

S.S Pipe with Acrylic doors the doors will be fitted with magnetic locks.

Machine Speed /Output per min

The machine is designed for an average speed of up to 10 Packs per min. however this speed will depend on the Cartons dimensions, weight of the filled cartons as well as the type of the cartons

Machine weight

Approximate 1200kgs

Application / Uses
Masala cartons ( 10 x 2 Matrix)

What we do?

We Manufacture , Export , Supply , Trade , Import shrink wrapping machine in Malawi

Call us or fill the form for more information.

What we do ? we shrink wrapping machine in Malawi and supply

Why Malawi for shrink wrapping machine ?

Malawi, a landlocked country in southeastern Africa, is defined by its topography of highlands split by the Great Rift Valley and enormous Lake Malawi. The lake’s southern end falls within Lake Malawi National Park – sheltering diverse wildlife from colorful fish to baboons – and its clear waters are popular for diving and boating. Peninsular Cape Maclear is known for its beach resorts. ? Google

Introduction to Shrink Wrapping Technology

Shrink wrapping technology has revolutionized the packaging industry by offering a versatile, durable, and cost-effective solution for a wide range of products. The fully automatic shrink wrapping machine stands at the forefront of this innovation, providing businesses with the ability to securely package products with minimal human intervention. This advanced machinery uses heat to shrink a plastic film around items, creating a tight, protective seal. The technology is essential for various industries, including food and beverages, pharmaceuticals, cosmetics, and more.

The Need for Shrink Wrapping Machines in Malawi

Malawi, a country known for its burgeoning agricultural and manufacturing sectors, is increasingly recognizing the need for efficient packaging solutions. As businesses in Malawi strive to meet international standards and expand their market reach, the demand for high-quality packaging solutions like shrink wrapping machines is on the rise. These machines help ensure product safety, enhance aesthetic appeal, and improve shelf life, making them indispensable for businesses looking to compete globally.

Benefits of Fully Automatic Shrink Wrapping Machines

1. Enhanced Efficiency

Fully automatic shrink wrapping machines significantly enhance packaging efficiency by automating the entire process. This automation reduces the need for manual labor, allowing businesses to package products at a much faster rate. The machines are capable of handling high volumes of products with consistent quality, thereby increasing overall productivity.

2. Cost-Effectiveness

While the initial investment in a fully automatic shrink wrapping machine might seem substantial, the long-term cost savings are considerable. Automation reduces labor costs and minimizes waste, as the machines are designed to use the exact amount of shrink film needed for each package. Additionally, these machines require less maintenance compared to manual or semi-automatic alternatives, further reducing operational costs.

3. Superior Packaging Quality

One of the standout features of fully automatic shrink wrapping machines is their ability to produce consistently high-quality packaging. The machines ensure a tight, uniform wrap that protects products from dust, moisture, and damage during transportation. This level of protection is particularly important for products being exported, as it helps maintain their integrity and appeal.

4. Versatility

Fully automatic shrink wrapping machines are highly versatile and can handle a wide range of product sizes and shapes. This flexibility makes them suitable for various industries, from food and beverages to electronics and pharmaceuticals. Businesses in Malawi can benefit from this versatility by using a single machine to package different products, thereby maximizing their investment.

Key Features of Fully Automatic Shrink Wrapping Machines

1. Advanced Control Systems

Modern fully automatic shrink wrapping machines are equipped with advanced control systems that allow for precise adjustments and monitoring. These systems ensure that the machine operates at optimal efficiency, providing real-time data on performance and identifying any potential issues before they become significant problems.

2. High-Speed Operation

These machines are designed for high-speed operation, capable of wrapping hundreds of products per minute. This speed is crucial for businesses looking to scale up their production and meet high demand without compromising on packaging quality.

3. Durability and Reliability

Built with robust materials and advanced engineering, fully automatic shrink wrapping machines are designed to withstand the rigors of continuous operation. Their durability ensures long-term reliability, making them a sound investment for businesses looking to enhance their packaging capabilities.

4. Energy Efficiency

Energy efficiency is a key consideration for modern packaging machinery. Fully automatic shrink wrapping machines are designed to minimize energy consumption while maintaining high performance. This efficiency helps businesses reduce their operational costs and minimize their environmental impact.

Implementing Shrink Wrapping Solutions in Malawi

1. Assessing Business Needs

Before investing in a fully automatic shrink wrapping machine, businesses in Malawi need to assess their specific packaging needs. This assessment should consider factors such as the volume of products to be packaged, the types of products, and the desired level of automation. By understanding these needs, businesses can choose a machine that best suits their requirements.

2. Selecting the Right Machine

There are various models of fully automatic shrink wrapping machines available, each with its own set of features and capabilities. Businesses should carefully evaluate these options, considering factors such as speed, versatility, and ease of maintenance. Consulting with experts and seeking recommendations can help in making an informed decision.

3. Installation and Training

Proper installation and training are crucial for maximizing the benefits of a fully automatic shrink wrapping machine. Manufacturers typically offer installation services and training programs to ensure that operators are proficient in using the machine. This training helps in reducing downtime and maintaining optimal performance.

4. Maintenance and Support

Regular maintenance is essential for the longevity and reliability of fully automatic shrink wrapping machines. Businesses should establish a maintenance schedule and ensure that operators are trained in basic maintenance procedures. Additionally, having access to prompt customer support and spare parts can help in quickly addressing any issues that arise.

Case Study: Successful Implementation in Malawi

To illustrate the impact of fully automatic shrink wrapping machines, consider the case of a leading food processing company in Malawi. Facing challenges with manual packaging processes that were slow and inconsistent, the company decided to invest in a fully automatic shrink wrapping machine. The results were transformative:

1. Increased Productivity

The new machine enabled the company to package products at a much faster rate, significantly increasing their productivity. This efficiency allowed them to meet growing demand and expand their market reach.

2. Improved Packaging Quality

The consistent, high-quality packaging provided by the fully automatic shrink wrapping machine enhanced the visual appeal and durability of the products. This improvement helped the company to secure new contracts and increase customer satisfaction.

3. Cost Savings

By reducing labor costs and minimizing waste, the company achieved substantial cost savings. The return on investment was realized within a short period, validating the decision to invest in advanced packaging technology.

Future Prospects for Shrink Wrapping Machines in Malawi

The future looks promising for the adoption of fully automatic shrink wrapping machines in Malawi. As more businesses recognize the benefits of automation and seek to improve their packaging processes, the demand for these machines is expected to grow. Additionally, advancements in technology will continue to enhance the capabilities and efficiency of shrink wrapping machines, making them even more valuable for businesses in Malawi and beyond.

Conclusion

Fully automatic shrink wrapping machines are revolutionizing the packaging industry in Malawi. By offering enhanced efficiency, cost-effectiveness, superior packaging quality, and versatility, these machines are helping businesses to improve their operations and compete in the global market. As the adoption of this technology continues to rise, businesses in Malawi can look forward to a future where packaging processes are streamlined, products are better protected, and operational costs are minimized. Investing in fully automatic shrink wrapping machines is not just a step towards modernization; it is a leap towards achieving greater success in the competitive world of business.

Cities We Supply :

• Lilongwe
• Blantyre
• Mzuzu
• Zomba
• Kasungu
• Mangochi
• Karonga
• Salima
• Nkhotakota
• Dedza