Mango Pineapple Fruit Juice Bottle Filling Machine in Jakarta Indonesia,

Supplier & Exporter Supper Power Pack Systems (Based in Jaipur, India)

Supper Power Pack Systems, a leading manufacturer and exporter of juice bottle filling machines, provides high-performance solutions for bottling mango, pineapple, and other fruit juices. Based in Jaipur, India, the company specializes in advanced packaging machinery designed for efficiency, accuracy, and hygiene. With a growing demand for bottled fruit juices in Jakarta, Indonesia, Supper Power Pack Systems offers state-of-the-art filling machines that cater to the beverage industry’s needs.

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Features of Mango Pineapple Juice Bottle Filling Machine:

1. Fully Automatic & Semi-Automatic Models – Available in different configurations to suit various production capacities.
2. Precision Filling Mechanism – Ensures accurate filling levels to prevent spillage and maintain product consistency.
3. Adjustable for Various Bottle Sizes – Supports PET, glass, and plastic bottles of different volumes.
4. Hygienic & Food-Grade Construction – Made from stainless steel, complying with international hygiene and safety standards.
5. High-Speed Operation – Capable of filling hundreds of bottles per hour, ideal for large-scale juice production.
6. User-Friendly Interface – Simple operation with touchscreen controls for efficient production management.
7. Energy Efficient – Low power consumption while maintaining high performance.

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Why Choose Supper Power Pack Systems?

• Trusted Global Supplier – Exporting to multiple countries, including Indonesia.
• Custom Solutions – Tailor-made machines based on specific production requirements.
• Competitive Pricing – High-quality machines at cost-effective rates.
• After-Sales Support – Reliable customer service, technical assistance, and spare parts availability.

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Applications of the Juice Filling Machine:

The machine is designed for bottling:
✅ Mango Juice – Smooth or pulpy varieties.
✅ Pineapple Juice – 100% pure or blended.
✅ Mixed Fruit Juices – Mango-Pineapple, Tropical blends, etc.
✅ Other Beverages – Flavored drinks, coconut water, herbal juices, etc.

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Export & Supply to Jakarta, Indonesia:

With the increasing demand for fruit-based beverages in Jakarta, Supper Power Pack Systems ensures a steady supply of reliable juice bottle filling machines to juice manufacturers, beverage companies, and food processing units across Indonesia. The company’s expertise in export logistics ensures timely and hassle-free delivery to clients worldwide.

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Conclusion:

For businesses in Jakarta, Indonesia, looking to enhance their fruit juice bottling operations, Supper Power Pack Systems offers top-quality Mango Pineapple Juice Bottle Filling Machines. Their efficient and cost-effective solutions help manufacturers scale their production while maintaining superior quality and hygiene standards.

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Indonesia

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Indonesia and supply

Why Indonesia for Juice bottle filling machine ?

Indonesia, officially the Republic of Indonesia, is a country in Southeast Asia and Oceania between the Indian and Pacific oceans. It consists of over 17,000 islands, including Sumatra, Java, Sulawesi, and parts of Borneo and New Guinea. Wikipedia

Introduction

Indonesia, a country known for its rich biodiversity and tropical climate, has a burgeoning fruit juice industry. With an increasing demand for fresh and nutritious beverages, the need for efficient juice bottling equipment has never been more critical. This article explores the benefits and features of hot juice filling machines, specifically focusing on fruit juice bottle filling machines and small-scale juice bottling equipment, highlighting their importance in the Indonesian market.

The Growing Demand for Fruit Juice in Indonesia

Indonesia’s fruit juice market is expanding rapidly, driven by health-conscious consumers seeking natural and nutritious alternatives to sugary drinks. With a vast array of tropical fruits like mango, pineapple, guava, and passion fruit, the country has immense potential for fruit juice production. This growth necessitates advanced bottling solutions to meet the high demand while maintaining quality and safety standards.

Understanding Hot Juice Filling Machines

Hot juice filling machines are designed to fill bottles with hot liquids, typically above 85°C, to ensure the sterilization of both the product and the container. This process extends the shelf life of the juice without the need for preservatives, making it an ideal choice for health-conscious consumers.

Advantages of Hot Juice Filling Machines

1. Extended Shelf Life: By filling the juice at high temperatures, the machine effectively sterilizes the product and container, reducing the risk of contamination and spoilage.
2. Preservation of Nutrients: The hot filling process helps in preserving the natural nutrients and flavors of the fruit juice, providing a fresh and healthy product to consumers.
3. Versatility: These machines can handle various types of fruit juices, including those with pulp, making them suitable for a diverse range of products.
4. Efficiency: Modern hot juice filling machines are highly efficient, capable of filling a large number of bottles in a short time, which is crucial for meeting market demands.
5. Cost-Effective: By extending the shelf life and reducing the need for preservatives, these machines offer a cost-effective solution for juice manufacturers.

Fruit Juice Bottle Filling Machines

Fruit juice bottle filling machines are specifically designed for filling fruit juices into bottles of various sizes and materials. These machines are essential for maintaining the quality and safety of the juice during the bottling process.

Key Features

1. Automatic Operation: Most modern machines offer fully automatic operation, reducing the need for manual intervention and increasing efficiency.
2. Precision Filling: Advanced technology ensures precise filling, minimizing product waste and ensuring consistent product quality.
3. Customizable Settings: These machines can be adjusted to handle different bottle sizes and types of fruit juices, offering flexibility for manufacturers.
4. Hygienic Design: Made from stainless steel and other food-grade materials, these machines are easy to clean and maintain, ensuring high hygiene standards.

Small Scale Juice Bottling Equipment

For small-scale juice producers in Indonesia, investing in appropriate bottling equipment is crucial for scaling operations while maintaining product quality. Small-scale juice bottling equipment is designed to meet the specific needs of smaller production lines, offering a cost-effective and efficient solution.

Benefits for Small-Scale Producers

1. Affordability: Small-scale equipment is typically more affordable than large-scale industrial machines, making it accessible for new and growing businesses.
2. Compact Design: These machines are designed to occupy less space, which is ideal for small production facilities.
3. Ease of Use: User-friendly interfaces and simpler operation make these machines suitable for small businesses with limited technical expertise.
4. Scalability: As demand grows, small-scale producers can easily upgrade or add more units to their production line, ensuring a smooth scale-up process.

The Role of Technology in Juice Bottling

Technological advancements have revolutionized the juice bottling industry, enhancing the efficiency, accuracy, and safety of the bottling process. Modern machines are equipped with advanced features such as:

1. Automated Cleaning Systems: These systems ensure that the equipment remains clean and sterile, reducing downtime and maintenance costs.
2. Digital Controls: Advanced digital controls allow for precise adjustments and monitoring of the bottling process, ensuring consistent product quality.
3. Energy Efficiency: Newer machines are designed to be more energy-efficient, reducing operational costs and environmental impact.

Case Study: Implementing Hot Juice Filling Machines in Indonesian Juice Production

A notable example of successful implementation of hot juice filling machines can be seen in a mid-sized juice production company in Bali, Indonesia. Facing increasing demand for their tropical fruit juices, the company invested in modern hot juice filling equipment.

Challenges

1. High Demand: The company needed to increase production capacity to meet growing market demands.
2. Quality Maintenance: Ensuring the quality and safety of the juice was paramount.
3. Cost Management: The company needed to manage operational costs to remain competitive.

Solutions

1. Advanced Equipment: The company invested in state-of-the-art hot juice filling machines that offered high efficiency and precision.
2. Training: Staff were trained to operate and maintain the new equipment, ensuring smooth operation and minimal downtime.
3. Process Optimization: The production process was optimized to reduce waste and improve overall efficiency.

Results

1. Increased Production: The company was able to significantly increase its production capacity, meeting market demands.
2. Enhanced Quality: The hot filling process ensured that the juice retained its natural nutrients and flavors, resulting in high-quality products.
3. Cost Savings: Improved efficiency and reduced waste led to significant cost savings, making the investment highly beneficial.

Future Trends in Juice Bottling in Indonesia

As the juice market in Indonesia continues to grow, several trends are likely to shape the future of juice bottling:

1. Sustainable Practices: There will be a greater emphasis on sustainable production practices, including the use of energy-efficient machines and recyclable packaging materials.
2. Health and Wellness: With increasing health consciousness, there will be a demand for juices that are free from preservatives and artificial additives, which hot juice filling machines can provide.
3. Technological Advancements: Continued advancements in technology will lead to even more efficient and versatile bottling equipment.
4. Customization: There will be a growing demand for customized bottling solutions to cater to the diverse preferences of consumers.

Conclusion

The fruit juice industry in Indonesia is poised for significant growth, driven by increasing consumer demand for healthy and natural beverages. Hot juice filling machines, along with specialized fruit juice bottle filling machines and small-scale juice bottling equipment, play a crucial role in meeting this demand.

Super Power Pack Systems, a leading manufacturer of packaging machinery, offers a range of advanced bottling solutions designed to enhance efficiency, quality, and safety. With over 15 years of experience and a commitment to innovation and customer satisfaction, the company is well-positioned to support the growth of the juice industry in Indonesia and beyond.

Cities We Supply :

• Jakarta
• Surabaya
• Bandung
• Medan
• Semarang
• Bekasi
• Palembang
• Tangerang
• Makassar
• Depok