Hot juice filling machine Fruit Juice Bottle Filling Machine Small Scale Juice Bottling Equipment

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in Cook Islands

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in Cook Islands and supply

Why Cook Islands for Juice bottle filling machine ?

The Cook Islands is a nation in the South Pacific, with political links to New Zealand. Its 15 islands are scattered over a vast area. The largest island, Rarotonga, is home to rugged mountains and Avarua, the national capital. To the north, Aitutaki Island has a vast lagoon encircled by coral reefs and small, sandy islets. The country is renowned for its many snorkeling and scuba-diving sites.

Hot Juice Filling Machine: Fruit Juice Bottle Filling Machine & Small Scale Juice Bottling Equipment in Cook Islands

In the picturesque Cook Islands, where tropical fruits thrive under the sun-kissed skies, the demand for efficient and reliable juice bottling equipment is on the rise. Whether you’re a budding entrepreneur or an established juice producer looking to expand your operations, investing in a hot juice filling machine can significantly streamline your production process. From enhancing productivity to ensuring product quality and consistency, these machines are indispensable in the modern juice bottling industry.

Introduction to Juice Filling Machines

Juice filling machines are specialized equipment designed to automate the process of filling bottles with fruit juices efficiently. They cater to a wide range of production scales, from small-scale operations to large-scale industrial facilities. These machines are equipped with advanced technology to handle various types of juices, ensuring precise filling volumes and minimizing product wastage. In the Cook Islands, where the production of tropical fruit juices like mango, pineapple, and passionfruit is abundant, the need for high-quality bottling equipment is paramount to meet both local and international market demands.

Benefits of Hot Juice Filling Machines

Hot juice filling machines offer numerous benefits that contribute to the overall efficiency and profitability of juice bottling operations:

1. Precision and Accuracy: These machines are equipped with state-of-the-art sensors and controls that ensure precise filling volumes, maintaining consistency in product quality.
2. Product Integrity: The hot filling method helps in preserving the natural flavors and nutrients of the fruit juices, extending their shelf life without the need for preservatives.
3. Versatility: Juice filling machines can handle a variety of bottle sizes and types, from PET bottles to glass containers, adapting flexibly to different packaging requirements.
4. Speed and Efficiency: Automated filling, capping, and labeling processes reduce manual labor and increase production output, allowing for quicker turnaround times.
5. Cost-Effectiveness: By minimizing product wastage and optimizing energy usage, these machines offer a cost-effective solution for juice producers, ensuring a rapid return on investment.

Small Scale Juice Bottling Equipment for Cook Islands

For small-scale juice producers in the Cook Islands, investing in compact and efficient bottling equipment is essential. These smaller machines are designed to fit into limited spaces while still offering high performance and reliability. They typically include features such as:

• Semi-Automatic Operation: Ideal for smaller production volumes, semi-automatic juice filling machines require minimal operator intervention while maintaining efficiency.
• Compact Design: Space-saving designs that can be easily integrated into existing production setups, catering to the unique needs of island-based facilities.
• Ease of Maintenance: User-friendly interfaces and accessible components ensure easy maintenance and troubleshooting, minimizing downtime.

Choosing the Right Juice Filling Machine

Selecting the right juice filling machine depends on several factors:

• Production Capacity: Determine the daily output requirements to select a machine that meets your production goals.
• Bottle Type and Size: Consider the types and sizes of bottles you will use to ensure compatibility with the machine’s filling and capping mechanisms.
• Automation Level: Decide between fully automated, semi-automated, or manual machines based on your budget and operational preferences.

Conclusion

In conclusion, investing in a hot juice filling machine for your juice bottling operations in the Cook Islands is a strategic decision that can elevate your business to new heights of efficiency and profitability. These machines not only streamline production processes but also enhance product quality and consistency, crucial for satisfying discerning consumer preferences both locally and internationally. Whether you’re starting a small-scale venture or expanding an existing operation, the right juice filling equipment can make a significant difference in achieving your business objectives. Explore the diverse range of options available, consider your specific requirements, and embark on a journey towards success in the vibrant world of juice production in the Cook Islands.

Cities We Supply :

• Avarua
• Arorangi
• Muri
• Nikao
• Matavera
• Titikaveka
• Ngatangiia
• Tupapa