Real Fruit Juice Bottle Filling machine in India price

Detail Specification
Pulp receiving/Pectin/Gum Mixing tank

500 ltr Jacketed with high speed Stirrer ( electric heated )Function Requirement: pulp receiving and dumping from tin can

/Drum

Design: Vertical Cylindrical tank

The tank shell will be of 2 mm thick S.S

Fully Automatic Real juice and synthetic

juice Rinsing, Filling, Capping Machine 8- 8-4 Rotary Based (Hot Felling )

(Hot Filling process)

8 Head Rising, 8 Head GRAVITY Filling and 4 Head Screw capping machine with cap Feeder, VFD etc.

In feed Air Conveyor
Exit Conveyor
Theoretical Output :- up to 40 BPM

Cooling tunnel use for bottle cooling

C.I.P pipe line For juice plant

S.S 304 25mm C.I.P line Parallelly use same pump and ss304 tank used for C.I.P. S.S 304

C.I.P spray ball used in tank

Interconnecting S.S. Pipes and Fittings —

SS 304 for juice plant

S.S. Pipes and Fittings for the equipment.

The piping will be 25 mm as applicable based on the flow rate requirements. The fittings

will be of TC end standard.

Online ink jet coding machine

Online Digital Video Jet 3 Line Ink jet coding/ Printing machine

Online Steam shrink tunnel with steam

generator

mtr long S steam tunnel Steam generator
Steam generator mounted on S.S pipes structure and covered with SS sheet
18 KW heater are used
System is design for 2.5 kg saturated steam production constantly
With high pressure cut off & low pressure start system.
“No water” heater will not
Automatic tank level control system with high pressure transfer pump.
Steam generator is connected with SS flexible pipes.(Crompton Pump Used)
Steam tunnel having small steam storage facility & with control and drain valve

Semi auto bulk shrink wrapping machine

with Standard based compressor (2 HP) With Semi automatic functions of bottle arranging, shrink packing, sealing and cutting shrinking, cooling and shaping, etc

Using advanced constant temperature heat sealing technology with clear and secure seal
With programmable timer semi automatic program control with stable and reliable performance.
All the transfer system is controlled by frequency converter /DC drive with stable and smooth transfer
Speed

Output 3 to 5 Packets/Min.

that has an equal heat distribution with beautiful and secure shrinkage effect

heat insulation treatment with good insulating properly, quick temperature rise and energy saving

Unique thermal passage with centrifugal thermal air circulation system

sheets of SS304-

The tanks will be supported on S.S four legs provided with S.S. adjustable heavy duty ball feet for level adjustment, the bottom of the tank is dish end type and also connected with valve to outlet for free and complete drainage of sugar syrup.

All SS surfaces will matt polished to 220 grit, ground & smooth.

The Tank will be provided with following accessories

No foam inlet with T.C. Connection. ( 1 no.) Pulp outlet with T.C. Connection. (1no.)

Three Nos S.S. adjustable heavy duty ball feet for level adjustment.

S.S.C.I.P. (Cleaning) spray balls ending on outside with a small hole nozzle with T.C. connection One No.

Side Drain with Valve

ONLINE PESTURISER FOR JUICE

( 1000 ltr /hr) (PLATE HEAT EXCHANGER)

PHE type with SS 316 plates with glue less food grade EPDM gaskets,

Frame & pressure plate M.S with SS304 cladding. Temp will be 30/35-90/85-72 Deg

heating by hot water, and cooling room temperature juice or cooling tower water in feed .
Capacity 500lt/Hr

Return Juice PHE For Homogenizer

Cooling tower Cooling tower for cooling

tunnel with circulation pump

Boiler Wood Fired Boiler For Pasteurizing

and homogenizing process of juice

Chimney and Pressure reducing System

Chimney

Pressure reducing System

HIGH PRESSURE HOMOGENIZER FOR

JUICE (1000 ltr /hr)Two stage homogenizer design.

Maximum Pressure : 200 Bar

Operating Pressure : 175 Bar No. of Plunger :3

MOC of Plunger: Special Alloy with hard chrome plated

Homogenizer Speed : 275 SPM (Suitable for Continuous duty)

Electric Drive Motor : 5/ HP 3 phase 960 RPM, 410 Volts (Kirloskar / Bharat Bijilee) M 0 C of all fluid Contact Surface : AISI 304 (S.S.)

The Body : The body of the Homogenizer casing is made out of C. Iron.

M 0 C of Homogenizer Valve & Seat: Import Stellite (Germany)

Type of Suction & dis. Valve: Ball type suitable for Fruit Juice

M 0 C of suction & dis. valve : AISI 304 with Satellite.

Temperature holding system Holding tube

is designed for continuous holding of the product for 20/30

sec, at the pasteurization temperature.

Holding tube is of tubular design

made of SS 316 seamless tube with suitable

number of bend

Application / Uses
Automatic Real juice Mango POMEGRANATE FRUIT MOSAMBI

PINEAPPLE

LITCHI FRUIT

ORANGE

GRAPES Packaging line

What we do?

We Manufacture , Export , Supply , Trade , Import Juice bottle filling machine in India

Call us or fill the form for more information.

What we do ? we Juice bottle filling machine in India and supply

Why India for Juice bottle filling machine ?

India, officially the Republic of India, is a country in South Asia. It is the seventh-largest country by area, the second-most populous country, and the most populous democracy in the world. Wikipedia

Juice Bottle Filling Machine in India: Revolutionizing the Beverage Industry

India’s beverage industry is thriving, with an increasing demand for a variety of drinks, including fresh juices. The country’s growing middle class, urbanization, and health-conscious consumers are driving this surge. Central to meeting this demand are juice bottle filling machines, which play a critical role in ensuring efficiency, hygiene, and consistency in juice production. In this comprehensive guide, we delve into the significance, technology, and benefits of juice bottle filling machines in India, exploring how they are revolutionizing the beverage industry.

The Importance of Juice Bottle Filling Machines

Juice bottle filling machines are essential in the beverage manufacturing process. They ensure that the juice is filled accurately and hygienically into bottles, maintaining the quality and safety of the product. In India, where the climate and population’s dietary habits create a robust market for beverages, the role of these machines cannot be overstated. They not only enhance production efficiency but also ensure compliance with health and safety standards, which are critical in the food and beverage industry.

Advanced Technology in Juice Bottle Filling Machines

Modern juice bottle filling machines incorporate advanced technologies to meet the diverse needs of manufacturers. Key features include:

1. Automation: Automation in juice bottle filling machines reduces human intervention, minimizing the risk of contamination and ensuring consistent fill levels. Automated systems can handle large-scale production with ease, making them ideal for meeting the high demand in India.
2. Precision Filling: Advanced machines use precise filling mechanisms, such as volumetric or gravity filling, to ensure each bottle contains the exact amount of juice. This accuracy is crucial for maintaining product consistency and meeting regulatory standards.
3. Hygienic Design: The design of juice bottle filling machines prioritizes hygiene. Stainless steel construction, CIP (Clean-in-Place) systems, and sanitary valves are common features that help maintain cleanliness and prevent bacterial growth.
4. Versatility: Modern filling machines are versatile and can handle different bottle sizes and shapes. They can be easily adjusted to fill various types of juices, including those with pulp or added nutrients, catering to diverse consumer preferences.
5. Energy Efficiency: With a focus on sustainability, many juice bottle filling machines are designed to be energy-efficient. They consume less power and reduce waste, aligning with the growing emphasis on environmental responsibility in India.

Benefits of Using Juice Bottle Filling Machines

The adoption of juice bottle filling machines offers numerous benefits to manufacturers:

1. Increased Production Capacity: Automation and precision filling significantly boost production capacity. Manufacturers can produce large quantities of juice in a shorter time, meeting market demands efficiently.
2. Cost Savings: While the initial investment in advanced filling machines might be high, the long-term savings are substantial. Reduced labor costs, minimized waste, and lower energy consumption contribute to overall cost savings.
3. Enhanced Product Quality: Consistent and precise filling ensures that each bottle of juice meets quality standards. This consistency enhances brand reputation and consumer trust.
4. Compliance with Standards: Juice bottle filling machines help manufacturers comply with health and safety regulations. Hygienic design and automated processes reduce the risk of contamination, ensuring that products are safe for consumption.
5. Flexibility and Scalability: Modern filling machines are flexible and can be easily scaled up or down based on production needs. This scalability is crucial for manufacturers looking to expand their operations or introduce new products.

Key Players in the Indian Market

Several companies in India are leading the way in manufacturing and supplying juice bottle filling machines. These companies leverage advanced technology and innovation to cater to the needs of both domestic and international markets. Some of the prominent players include:

1. Manjushree Technopack: Known for its state-of-the-art manufacturing facilities, Manjushree Technopack offers a wide range of packaging solutions, including juice bottle filling machines. Their products are known for their reliability and efficiency.
2. Seppa Solutions: Specializing in liquid packaging, Seppa Solutions provides cutting-edge filling machines that cater to the beverage industry. Their focus on research and development ensures that they stay ahead of technological advancements.
3. Hilda Automation: Hilda Automation offers a variety of filling machines designed for the food and beverage industry. Their machines are praised for their durability, precision, and user-friendly interfaces.
4. Bajaj Processpack: With a strong emphasis on innovation, Bajaj Processpack manufactures high-quality filling machines that are used by leading juice brands in India. Their commitment to quality and customer satisfaction sets them apart.

Trends Shaping the Future of Juice Bottle Filling Machines

The juice bottle filling machine industry in India is continuously evolving, driven by several emerging trends:

1. Sustainability: There is a growing emphasis on sustainability in packaging. Manufacturers are developing energy-efficient machines and promoting the use of eco-friendly materials to reduce the environmental impact of packaging.
2. Smart Manufacturing: The integration of IoT (Internet of Things) and AI (Artificial Intelligence) in filling machines is revolutionizing the industry. Smart machines can monitor their own performance, predict maintenance needs, and optimize production processes in real-time.
3. Customization: With the increasing demand for personalized products, manufacturers are focusing on machines that offer customization options. This includes the ability to fill bottles of different sizes and shapes and the flexibility to switch between different types of juices quickly.
4. Health and Wellness: As consumers become more health-conscious, there is a demand for juices with added nutrients and functional benefits. Filling machines are being designed to handle such specialized products while maintaining their nutritional integrity.
5. Global Expansion: Indian manufacturers are expanding their reach to international markets. By adopting global standards and obtaining necessary certifications, they are positioning themselves as key players in the global beverage industry.

Challenges and Solutions

While the juice bottle filling machine industry in India is thriving, it faces certain challenges:

1. High Initial Investment: The cost of advanced filling machines can be a barrier for small and medium-sized enterprises (SMEs). To address this, manufacturers are offering financing options and scalable solutions that allow businesses to start small and expand as needed.
2. Maintenance and Downtime: Regular maintenance is crucial for the smooth operation of filling machines. Manufacturers are focusing on developing machines with easy-to-replace parts and providing comprehensive maintenance support to minimize downtime.
3. Skilled Workforce: Operating advanced filling machines requires skilled personnel. Training programs and partnerships with technical institutions are being implemented to develop a skilled workforce capable of handling sophisticated equipment.
4. Regulatory Compliance: Navigating the complex regulatory landscape can be challenging. Manufacturers are investing in R&D to ensure their machines comply with local and international standards, providing customers with reliable and compliant solutions.

Case Studies: Success Stories in India

Several Indian companies have successfully implemented juice bottle filling machines, resulting in increased productivity and market growth. Here are a few notable examples:

1. Parle Agro: One of India’s leading beverage companies, Parle Agro, invested in advanced juice bottle filling machines to enhance their production capacity. The automation and precision filling features of these machines allowed them to meet the growing demand for their popular Frooti brand, ensuring consistent quality and timely delivery.
2. Paper Boat: Known for its traditional Indian beverages, Paper Boat leveraged state-of-the-art filling machines to scale up their operations. The flexibility of the machines enabled them to introduce new flavors and packaging sizes, catering to diverse consumer preferences and expanding their market reach.
3. Raw Pressery: A pioneer in the cold-pressed juice segment, Raw Pressery utilized advanced filling technology to maintain the freshness and nutritional value of their juices. The hygienic design and precision filling ensured that their products met the highest quality standards, helping them establish a strong presence in the premium juice market.

Future Prospects

The future of juice bottle filling machines in India looks promising. With the beverage industry expected to grow at a significant rate, the demand for efficient and reliable filling solutions will continue to rise. Innovations in technology, coupled with a focus on sustainability and customization, will drive the evolution of filling machines, making them more versatile and user-friendly.

Additionally, the government’s support for the manufacturing sector, along with initiatives to promote exports, will create a conducive environment for the growth of the juice bottle filling machine industry. Indian manufacturers are well-positioned to leverage these opportunities and establish themselves as leaders in the global market.

Conclusion

Juice bottle filling machines are at the heart of the beverage industry in India, enabling manufacturers to meet the growing demand for high-quality juices. The advanced technology, coupled with the benefits of automation, precision filling, and hygienic design, makes these machines indispensable for the production process.

As the industry continues to evolve, driven by trends such as sustainability, smart manufacturing, and customization, juice bottle filling machines will play a crucial role in shaping the future of the beverage market. Indian manufacturers, with their focus on innovation and quality, are set to lead the way, ensuring that consumers worldwide enjoy safe, delicious, and nutritious juices.

Cities We Supply :

• Mumbai
• Delhi
• Bangalore
• Hyderabad
• Chennai
• Kolkata
• Ahmedabad
• Pune
• Jaipur
• Surat
• Lucknow
• Kanpur
• Nagpur
• Visakhapatnam
• Indore
• Thane
• Bhopal
• Patna
• Vadodara
• Ludhiana
• Agra
• Nashik
• Faridabad
• Meerut
• Rajkot
• Kalyan-Dombivli
• Vasai-Virar
• Varanasi
• Srinagar
• Aurangabad
• Dhanbad
• Amritsar
• Navi Mumbai
• Allahabad
• Ranchi
• Howrah
• Coimbatore
• Jabalpur
• Gwalior
• Vijayawada